Rubber Plastics Kneading Banbury Mixer Machine

Rubber kneader mixer is applicable for plasticating and mixing rubber and plastic,as well as applicable for mixing and keading sticky materials. This machine is widely tyre factory and Rubber, TPR,EVA,Rubber sole, Rubber Roller, Hoses Belts, Sponges, Vibration Insulator, Elastic Cord,Sealing Materials, Tire, Tapes, Master Batches, Pigment Ink, Automobile Electric Rubber Parts, Chemical Industry Compounds production.

Features

1. Different type of rotors can satisfy the mixing technical requirement.

2.Rotor chamber ,discharge door and ram are circulation-cooled ,with TCU,it can guarantee the quality of mixed rubber compound .

3.Touch surface of rotor,chamber ,discharge door ,ram and others contacting with mixing rubber is plated with chrome or wear-resistant hard metal .

4.Hydraulic type sealing structure guarantees the closed grain of the adhesive materials .

5.Upper ram is hydraulic or pneumatic pressure type,which can control the press continuously .

6.The floating weight is falling type,driven by gear and hydraulic oil tank with good sealing performance .

7.Various driving system matches the customers' requirement .

8.Control system is adopted with PLC system .

Machine Parameters

An internal rubber kneader is a vital machine in the rubber industry, designed to mix, blend, and plasticize raw rubber with various additives under controlled heat and pressure. The machine uses rotating rotors within a heated mixing chamber to generate high shear forces that disperse fillers, oils, accelerators, pigments, and other materials evenly throughout the rubber matrix. This process ensures uniform consistency, optimal plasticization, and enhanced physical properties, making the rubber suitable for further processing such as extrusion, calendering, or molding. Internal rubber kneaders are available in various sizes, from laboratory-scale models for research and development to large industrial machines capable of handling hundreds of kilograms per batch. Modern kneaders feature digital controls, programmable mixing cycles, and safety mechanisms to ensure consistent, efficient, and repeatable operation. These machines are also used for specialty materials like thermoplastic elastomers, silicone rubber, and composite rubber compounds, where uniformity and quality are critical. Proper maintenance, including regular inspection, lubrication, and cleaning, ensures long service life and reliable performance.