• Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
  • Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
  • Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
  • Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
  • Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
  • Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine
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Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine

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  • Description
  •  

                                      higher efficiency rubber dispersion kneader machine / rubber mixing machine

     

    Mixing chamber:

    It consists of a "W" shape body and two side boards made of high quality steel plates by means of extrusion forming and welding, which are jacked to take the flow of cooling water or steam. It is plated with hard chrome on its internal walls.

    Thermal Resistance:

    There is a plug-in thermal resistance in middle section of the bottom of the chamber to be connected to electrical system to inspect and display the temperate.

    Rotor:

    It is designed to the hollow blades of Banbury type. The hollows are connected with axial hole of rotor shaft used as cooling or heating passage. The top edges of blades and the end faces of ~ rotor shaft are surface welded with cobalt-base hard alloy and grinding, then plating with hard chrome and polishing.

    Cooling/heating system:

    A common piping system is adopted for either cooling or heating material in mixing operation. Through the system cooling water or steam is fed in three ways to the cavities of the rotors blades, the mixing chamber and the top ram.

    Tilting mechanism:

    It consists of a rotor with brake, cycloidal gear reducer, TP type worm and worm gear, etc.. It is able to actuate the mixing chamber tilting by 140° around the front rotors.

    Dust sealing device:

    At the joint between the top of the mixing chamber and the cantilevered arm of the machine frame, the dust sealing assemblies with curved slotted partings are used obtaining an excellent and reliable sealing purpose.

    The end face of the rotor is sealed by end contact sealing with nor oil-lubrication and is seals well and is wear-resistant and durable.

    Main driving system:

     

    The part is made up with main motor, reducer, connecting gears. It realizes odd-speed rotation of the rotors with running face one other.

    Pneumatic control system:

    Pneumatic control system is controlled by XG order. The bi-directional air cylinder makes the ram up or down. In case the over load occurs in the mixing chamber, the top ram can be raised automatically or manually if necessary, so as to protect motor from overload.

    Electric control system:

    Imported PLC device and electric control components which are all imported products or imported technology products are adopted in the electric control system as to raise control reliability.

                        Model

    Item

    X(S)N-

    1×12~58

    X(S)N-

    3×32 (6-60)

    X(S)N-

    10×32

    X(S)N-

    20×32

    X(S)N-

    35×30

    X(S)N-

    55×30

    X(S)N-

    75×30

    X(S)N-

    110×30

    X(S)N-

    150×30

    X(S)N-

    200×30

    Total volume of mixing  chamber

    L

    3

    8

    25

    45

    75

    125

    180

    250

    325

    440

    Working volume of mixing  chamber

    L

    1

    3

    10

    20

    35

    55

    75

    110

    150

    200

    Driving motor power

    Kw

    4

    5.5

    15

    30

    55

    75

    110

    185

    220

    280

    Tilting motor power

    Kw

    Manual

    0.55

    1.1

    1.5

    2.2

    2.2

    4

    4

    5.5

    7.5

    Tilting angle

    .

    ≤140

    135

    140

    140

    140

    140

    140

    140

    140

    140

    Rotational speed of the rotor (front/rear)

    r/min

    12~58

    6-60

    32/24.5

    32/23.5

    32/25

    30/24.5

    30/24.5

    30/24.5

    30/24.5

    30/24.5

    30/24.5

    Pressure of compressed air

    Mpa

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    0.6-0.8

    Capacity of compressed air

    M³/min

    ≥0.3

    ≥0.3

    ≥0.5

    ≥0.7

    ≥0.9

    ≥1.0

    ≥1.0

    ≥1.5

    ≥2.0

    ≥2.0

    Pressure of cooling water (rubber mixing)

    Mpa

    0.2-0.4

    0.2-0.4

    0.2-0.4

    0.2-0.4

    0.3-0.4

    0.3-0.4

    0.3-0.4

    0.3-0.4

    0.3-0.4

    0.3-0.4

    Pressure of heating steam (plastics mixing)

    Mpa

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    0.5-0.8

    Overall dimension

    L

    mm

    1400

    1660

    2580

    2630

    3200

    3280

    3330

    3930

    4200

    4520

    W

    760

    960

    1300

    1520

    1900

    1930

    2620

    3000

    3300

    3400

    H

    1914

    1750

    2280

    2550

    2950

    3070

    3340

    3660

    3900

    4215

    Weight

    Kg

    800

    2000

    3300

    4000

    6500

    7800

    10500

    16000

    19500

    22500

    ..

    XN5.24XN5.23XN5.25XN5.29XN5.26XN5.27.2XN5.14.2.jpgXN5.15.jpgFM1.1FM1.2.jpgSDX7SDX5

    Rubber mixing mill is a key machine used in the rubber processing industry for blending, plasticizing, and sheeting raw rubber materials. It consists of two parallel horizontal rolls that rotate in opposite directions, generating strong shear force to ensure uniform mixing of rubber with additives such as carbon black, fillers, and chemicals. The adjustable roll gap allows precise control of thickness and mixing intensity, improving compound consistency and product quality.

    The rolls are typically made of high-strength alloy or chilled cast iron, providing excellent wear resistance and durability. Equipped with a temperature control system, the rubber mixing mill maintains stable processing conditions to prevent overheating. It is widely used in the production of tires, rubber sheets, hoses, seals, and various industrial rubber products, ensuring efficient performance and reliable operation.

     
     

Higher Efficiency Rubber Dispersion Kneader Machine Rubber Mixing Machine

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